Certified Operations of Process Equipment

Start Date End Date Venue Fees (US $)
02 Aug 2026 Dubai, UAE $ 3,900 Register
20 Sept 2026 Riyadh, KSA $ 3,900 Register
20 Dec 2026 Istanbul, Turkey $ 4,500 Register

Certified Operations of Process Equipment

Introduction

This Operations of Process Equipment training course offers an integrated approach to understanding the operation, design, and troubleshooting of critical process equipment such as fired heaters, heat exchangers, air coolers, piping systems, pumps, compressors, and process control systems. By examining the interconnectivity of these equipment pieces within a process plant, participants will learn how to ensure operational efficiency and mitigate performance issues. Emphasis will be placed on diagnosing common problems, optimizing process conditions, and improving the reliability of plant equipment to avoid downtime.

Objectives

    By the end of this training course, participants will be able to:

    • Gain an in-depth understanding of the operation and performance of critical process equipment
    • Learn troubleshooting techniques for addressing common issues in fired heaters, heat exchangers, air coolers, piping systems, pumps, and compressors
    • Understand how process control systems can optimize equipment performance and prevent failures
    • Develop strategies for maintaining equipment reliability and reducing operational downtime
    • Explore best practices for optimizing process plant operations through effective equipment management

Training Methodology

This training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes an interactive mixture of lecture-led learning & group discussions.

Who Should Attend?

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Process Engineers
  • Maintenance Engineers
  • Mechanical Technicians
  • Instrumentation Engineers
  • Plant Operators

Course Outline

Day 1: Fired Heaters and Heat Exchangers: Design, Operation, and Troubleshooting

  • Fundamentals of fired heaters and heat exchanger design and operation
  • Types of fired heaters and heat exchangers: shell-and-tube, plate, and air-cooled
  • Common issues in heaters and heat exchangers: fouling, scaling, and performance degradation

Day 2: Air Coolers and Piping Systems: Operation and Maintenance

  • Design and operational considerations for air coolers and piping systems
  • Key issues in piping systems: corrosion, leaks, and pressure drops
  • Monitoring system performance and identifying inefficiencies

Day 3: Pumps and Compressors: Design, Selection, and Troubleshooting

  • Overview of centrifugal, positive displacement, and reciprocating pumps
  • Types of compressors: reciprocating, centrifugal, and screw compressors
  • Troubleshooting common operational issues in pumps and compressors

Day 4: Process Control Systems: Optimization and Troubleshooting

  • Role of process control systems in maintaining equipment performance
  • Control loop tuning, instrumentation calibration, and process optimization
  • Troubleshooting process control issues to prevent equipment failures

Day 5: Advanced Maintenance and Troubleshooting Strategies

  • Preventive, predictive, and corrective maintenance strategies for process equipment
  • Diagnostic tools for equipment performance monitoring and fault detection
  • Case studies in troubleshooting and maintenance to enhance equipment reliability

Accreditation

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